Ruggedized Applications: Servo and Stepper Drives

Our technologies deliver high-precision control, easy-to-integrate system architectures, and robust performance – even under extreme environmental conditions and demanding load profiles.

Precision Motion When it Counts

For over 40 years, Copley Controls has designed and delivered high-performance motion control solutions for the defense sector. Our servo drives play a critical role in military vehicles, aircraft and naval systems, precisely controlling rotary and linear motors in these mission-critical applications.

Ruggedized to Meet MIL-SPEC Requirements

Designed for harsh operational conditions, our ruggedized drives deliver reliable performance when failure is not an option:

  • Temperature extremes: -40°C to 70°C
  • Thermal shock: -40°C to 70°C in 1 minute
  • High humidity: 95% non-condensing 
at 60°C
  • Vibration: 5 Hz to 500 Hz, up to 3.85 grms
  • Shock: 40 g peak acceleration
  • Extreme altitudes: -400 m to 16,000 m

We also design and test all our systems to meet stringent military standards, including:

  • MIL-STD-810: Environmental Engineering Considerations
  • MIL-STD-1275: Electrical Systems in Military Vehicles
  • MIL-STD-704: Aircraft Electric Power Characteristics
  • MIL-STD-461: Control of Electromagnetic Interference
  • MIL-STD-1399: Interface Standard for Shipboard Systems

 

Additional standards and certifications include ISO 9001:2015, RoHS compliance, UL/IEC 61010-1, 61800-5-1 and 61800-5-2.

Advanced Features and Flexibility

To meet the evolving needs of the defense industry, our drives incorporate advanced features like 32-bit floating-point multi-loop filters, frequency analysis tools and high-speed position capture, enabling precise control and monitoring of motion systems. Drives — like our R-Series — also support multiple command interfaces, including CANopen, EtherCAT, RS-232/422, analog commands and step/direction signals for seamless integration into legacy and modern systems. For greater installation flexibility, our drives are available in high power density panel-mount and PCB mount packages, with a complete set of feedback options.

Software Support

We offer powerful, intuitive software tools designed to streamline the integration of our drives into complex systems and reduce development time. Our Copley Motion Explorer software provides comprehensive diagnostics and auto-tuning, plus distributed control software for CANopen with C++ libraries and .NET framework objects.

Drive Applications

  • Military Vehicles. Our drives provide precise motion control in armored vehicles and specialized military equipment, withstanding extreme vibration and shock.
  • Aircraft Systems. Whether flight control, weapons systems or UAVs, our drives deliver reliable performance and precision in aerospace environments with strict power, EMI and weight requirements.

Ruggedized Controller

Ruggedized Servoregler R20 mit D-Sub-Anschlüssen für Motor und Feedback sowie Ethernet-Ports

Accelnet Panel (R20)

Ruggedized, DC-powered, high-performance servo drives with versatile command interfaces

Ruggedized Servoregler R21 als Gehäusemodul mit Steckerleisten für Signal, Motor und Leistung

Accelnet Micro Panel (R21)

Compact, ruggedized, DC-powered servo drives for versatile motor control applications

Ruggedized Servoregler R22 als vergossenes Modul mit Lötstiften zur Platinenmontage

Accelnet Module (R22)

Ruggedized, PC board mounting servo drives with CANopen networking and versatile motor control

Ruggedized Servoregler R23 als Platinenstapel mit Lötstiften zur Platinenmontage

Accelnet Micro Module (R23)

Ultra-compact, PC board mountable servo drives with CANopen networking and versatile motor control

Ruggedized Servoregler R10 im Gehäuse mit Anschlüssen für Netz, Motor, CAN, RS232 und Feedback

Xenus (R10)

Ruggedized, high-power servo drives engineered for demanding environments

Ruggedized Servoregler R11 als flaches Gehäusemodul mit Steckerleisten und Kühlrippen

Xenus Micro (R11)

Ruggedized, compact, multi-motor servo drive for demanding environments

Ruggedized Schrittmotorregler Stepnet Plus R52 als vergossenes Modul mit Lötstiften

StepnetPLUS Module R52 (SPM)

Compact, DC-powered, high-performance stepper drives with CANopen connectivity

Servoregler GPM als Platinenstapel mit Kühlplatte und Kühlkörpern

ArgusPLUS Module R70 (GPM)

Ultra-compact, versatile servo drives engineered for AGV and robotics applications

Platinenregler Accelnet Plus Micro Module für Servo- und Schrittmotoren

AccelnetPLUS Micro Module R44 (AEV)

Ultra-compact, high-performance servo drives with industrial Ethernet connectivity

ArgusPLUS Module R71 (GEM)

Ultra-compact, multi-communication servo drives for AGVs and robotics

Platinenregler Accelnet Plus Micro Module für Servo- und Schrittmotoren

AccelnetPLUS Micro Module R43 (APV)

Ultra-compact, high-current servo drives with comprehensive connectivity and safety

Ruggedized Schrittmotorregler Stepnet Plus R52 als vergossenes Modul mit Lötstiften

AccelnetPLUS Module R42 (APM)

High-performance, modular servo drives with versatile connectivity and multi-motor compatibility

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